3D printing
3D printing
3D
printing, or additive
manufacturing, is the construction of a three-dimensional object from
a CAD model
or a digital 3D model. The term "3D printing" can
refer to a variety of processes in which material is deposited, joined or
solidified under computer control to create a three-dimensional object, with material being added
together (such as liquid molecules or powder grains being fused together),
typically layer by layer.
The umbrella term additive manufacturing (AM) gained
popularity in the 2000s,[5] inspired by the theme of material being
added together (in any of various ways). In contrast, the term subtractive
manufacturing appeared as a retronym for the large family of machining processes
with material removal as their common process. The term 3D
printing still referred only to the polymer technologies in most
minds, and the term AM was more likely to be used in
metalworking and end-use part production contexts than among polymer, inkjet,
or stereolithography enthusiasts. Inkjet was the least familiar technology even
though it was invented in 1950 and poorly understood because of its complex
nature. The earliest inkjets were used as recorders and not printers. As late
as the 1970s the term recorder was associated with inkjet. Continuous Inkjet
later evolved to On-Demand or Drop-On-Demand Inkjet. Inkjets were single nozzle
at the start and now have thousands of nozzles for printing in each pass over a
surface.
How Does 3D Printing Work?
It all starts with
a 3D model. You can opt to create one from the ground up or download it from a
3D library.
3D Software
There are many
different software tools available. From industrial grade to open source. We’ve
created an overview on our 3D software page.
We often recommend
beginners to start with Tinkercad.
Tinkercad is free and works in your browser, you don’t have to install it on
your computer. Tinkercad offers beginner lessons and has a built-in feature to
export your model as a printable file e.g .STL or .OBJ.
Now that you have a
printable file, the next step is to prepare it for your 3D printer. This is
called slicing.
Slicing: From printable file to 3D
Printer
Slicing basically
means slicing up a 3D model into hundreds or thousands of layers and is done
with slicing software.
When your file is
sliced, it’s ready for your 3D printer. Feeding the file to your printer can be
done via USB, SD or Wi-Fi. Your sliced file is now ready to be 3D printed layer
by layer.
3D Printing Industry
Adoption of 3D
printing has reached critical mass as those who have yet to integrate additive manufacturing
somewhere in their supply chain are now part of an ever-shrinking minority.
Where 3D printing was only suitable for prototyping and one-off manufacturing
in the early stages, it is now rapidly transforming into a production
technology.
Most of the current
demand for 3D printing is industrial in nature. Acumen Research and Consulting
forecasts the global 3D printing market to reach $41 billion by
2026.
As it evolves, 3D
printing technology is destined to transform almost every major industry and
change the way we live, work, and play in the future.
Benefits of 3D printing:
Geometric
complexity at no extra cost
Very low
start-up costs
Customization
of each and every part
Low-cost
prototyping with very quick turnaround
Large
range of (speciality) materials
Limitations of 3D printing:
Lower strength
& anisotropic material properties
Less
cost-competitive at higher volumes
Limited accuracy & tolerances
Post-processing & support removal
References:
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